LGR rotary feeder

LGR rotary feeder

  • The rotary feeder is also called a rotary valve, a new type of feeder, and an air lock. The usual rotary feeder structure is that a rotor with several blades rotates in a cylindrical casing. Materials fall from the upper hopper and are filled.
  • In the space between the blades, it is discharged as the blades rotate to the lower part. There is a pressure equalizing exhaust port on the side of the body, which can discharge the high-pressure gas brought by the rotation of the impeller, reducing the phenomenon of gas pushing and conducive to the smooth flow of materials.
  • For the pressure-feeding and suction-feeding pneumatic conveying systems, the rotary feeder is one of the main components. It can feed the clinker pipe evenly and continuously. In the separation and dust collection part of the system, it It also has the functions of unloader and air lock.
  • Rotary feeder, commonly known as blower, unloader, rotary feeding valve, rotary unloading valve, rotary valve, etc., is the main equipment for conveying bulk materials. It is widely used in grain processing due to its strong reliability and affordable price. , chemical raw materials, plastic metallurgy, energy mining, building materials, cement, docks and other industries.
  • The brewery malt workshop and brewing workshop use rotary feeders to transport barley and malt. The rotary feeder mainly consists of the main valve (casing, end cover, impeller, sealing structure, etc.), motor reducer, protective device (sprocket, sprocket rotary feeder accessories) - air extraction chamber - acceleration chamber - anti- Card feeder.
LGR rotary feeder

LGR rotary feeder

  • The upper and lower flanges of the LGR standard rotary feeder are both circular and provide special interfaces required by users. For example, square and rectangular flange connections can be determined separately, and the flange thickness is specified according to company standards.

Pumping room

  • For materials with low density, especially powders, the purpose of adding an air extraction chamber to the rotary feeder is to ensure that the materials fall normally and the gas is discharged without affecting normal transportation.

LGR acceleration chamber

  • When the acceleration chamber acts on the lower opening of the rotary feeder to feed powder and granular materials into the feeding pipe, it has the effect of accelerating the transportation without causing large pressure losses.

Calculation method of conveying capacity of rotary feeder

  • W(m3H)=V(L/rev)xN(rpm)x60xn(%)/1000
  • W:Discharge capacity(m3/H)
  • V:Rotor volume(L/rev)
  • N:Volumetric efficiency of the rotor(%)
LGR rotary feeder

Feeder selection

  • 1.Performance of conveyed materials: name, particle size, accumulation temperature, temperature, angle of repose, moisture content.
  • 2.Conveying capacity: Conveying volume per hour T/H or m3/h.
  • 3.Installation method: formal or side mounting.
  • 4.Whether it is necessary to equip an acceleration chamber and an air extraction chamber.
  • 5.Do the inner chamber and blades of the rotary feeder require special treatment
  • 6.Whether the reducer motor specifications are explosion-proof (indicate the level of protection)

Working principle

  • Materials are added from the hopper and enter the high-pressure feeder under the control of the feeding valve for quantitative feeding. Roots blower or air compressor is used as the air source to generate high-pressure gas and transport the materials from the pipeline to the end point at a certain speed. Separator (silo), after the material gas is separated, the gas is filtered and dusted before being discharged into the atmosphere.

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    Stainless Steel Roots Blower

    Stainless Steel Roots Blower

    • Advantages of stainless steel roots blower
    • Based on the introduction of Japanese SR series and R series fans, the company developed a compressor based on years of successful design and processing experience based on the successful experience and problems in the MVR project. Its characteristics are specifically reflected in the following aspects:
    Stainless Steel Roots Blower

    Stainless Steel Roots Blower

    Corrosion problem

    • For the common corrosion problems of steam fans, anti-corrosion of the flow-passing parts of the fans
    • SUS304, SUS316L, and 2205 dual-phase steel are available. SUS304 is used in working conditions with a small temperature rise; 2205 stainless steel is used in high temperature and harsh working conditions due to its small thermal expansion coefficient and good corrosion resistance. 2205 fans are the perfect choice for long-term safe and efficient operation.
    • Cast iron with Ni-P coating or Teflon coating can be used. The advantage is that the thermal expansion coefficient of cast iron is much lower than that of stainless steel, which can effectively prevent the rotor from seizing during rotation.
    • Roots blower is a volumetric rotary blower. Each concave curved surface part on the rotor and the inner wall of the cylinder form a working volume. During the rotation of the rotor, the gas is taken away from the suction port. When it moves to the vicinity of the exhaust port, it is connected to the exhaust port. At the moment of passage, due to the rotation of higher pressure air flow, the pressure in the working volume suddenly rises, causing the steam temperature to rise.
    • The two rotors work alternately in sequence. The two rotors do not contact each other, and the gap between them is tightly controlled to achieve sealing, so the discharged gas is not contaminated by lubricating oil.
    • The high-speed centrifugal compressor is based on the principle of converting kinetic energy into potential energy. It uses a high-speed rotating impeller to accelerate the gas, then decelerates it, changes the flow direction, and converts the kinetic energy into potential energy. The main feature of high-speed centrifugal compressors is the compact arrangement of the binary impeller and compressor and gearbox. The motor, gearbox and compressor are usually mounted on the same base. It has the characteristics of low noise and high efficiency. Since the linear speed of the outer end of the impeller is greater than 400m/s and it is highly stressed, it is generally made of chromium-nickel steel or titanium alloy.
    • The centrifugal blower has the characteristics of low compression ratio and large flow rate. Like the centrifugal compressor, the gas enters the impeller inlet from the axial direction and flows out radially under the action of centrifugal force. The fan impeller and casing are of welded plate structure and require the use of reinforcing ribs. A gearbox is usually not required and the drive system can achieve the required impeller speed. Due to the low compression ratio, the temperature rise is usually 6-8°C, and two units are often used in series in MVR systems.

    Sealed form

    • Use multiple labyrinth seals, double shaft seals (the oil seal made of VITON prevents lubricating oil from the tank from entering the side/main box, and the seal made of fluorine rubber prevents steam from entering the tank), and can be flexibly matched according to needs such as air backflush seals and mechanical seals.
    • The combination can ensure that the seal of the compressor can be effective and reliable for a long time under positive or negative pressure working conditions and in different media environments such as water vapor or alcohol vapor; under conditions with particularly high application environmental requirements, we will combine the working chamber and The structure of the labyrinth + PEPE piston ring seal between the side bodies has been changed to a dedicated steam seal, which no longer distinguishes between positive and negative pressure application environments. Please refer to the special sealing process documents for details.

    Cavitation of stainless steel fans

    • Causes of cavitation: In valves, throats and other parts of the fluid, when the streamline interval narrows sharply and the flow rate increases, and when the pressure drops below the saturated vapor pressure of the fluid, the fluid boils and the fluid in the fluid Excess air separates, creating bubbles. When these bubbles generated in low-lying parts move like high-pressure parts, they are squeezed by the surrounding pressure, and the phenomenon in which their volume decreases and even ruptures is called cavitation. When cavitation occurs, a strong shock wave will be generated when the bubbles burst under the pressure of the surrounding pressure. When the pressure is relatively high, the impact energy will damage the metal surface.
    • Prevention of cavitation
      As a measure to prevent cavitation
      (1) Control the circumferential speed of the rotor to be 30m/s or less below the current circumferential speed where cavitation does not occur.
      (2) Use 2205 dual-phase steel with good cavitation resistance.
      (3) Add appropriate amount of spray water to the inlet of the Roots blower to control the outlet temperature.

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      LGSR-S two-stage Roots blower

      LGSR-S two-stage Roots blower

      Introduction to two-stage Roots blower:

      • The two-stage Roots blower produced by our factory is composed of two LGSR series standard Roots blowers connected in series.
      • When the gas enters the first-stage fan to increase the pressure, it passes through the intercooler to reduce the gas temperature to below 40°C and then enters the second-stage fan to continue to increase the pressure.
      • The maximum pressure increase of the unit can reach 200kPa. The main engine of the two-stage fan is driven by the same fan through a belt drive or a two-shaft extension motor.
      two-stage Roots blower

      Features:

      • The two-stage three-blade Roots blower has high volumetric efficiency, large air supply, stable operation, reliable use, and relatively stable working characteristics.
      • The impeller and shaft are integral structures and the impeller has no wear. The fan performance remains unchanged and can operate continuously for a long time.
      • Forced gas transmission, the flow rate changes little with pressure, the outlet pressure is determined by the back pressure, and the transported gas is not contaminated by oil.
      • The selection of bearings is relatively reasonable, and the service life of each bearing is uniform. The oil seal of the fan is made of imported fluorine rubber material, which is resistant to high temperatures and wear, so the fan has a long service life and high reliability.
      • The fan has a large volume utilization rate, high volumetric efficiency, simple and compact structure, and flexible installation methods. Easy to use and maintain.
      • Due to the adoption of a three-bladed rotor structure and a reasonable air inlet and outlet structure in the housing, the fan has small vibration and low noise.
      • Pressure and temperature control provide unit operation protection.
      • The fan oil seal is made of imported fluorine rubber material, which is high temperature resistant, wear-resistant and has a long service life.
      • The complete range of models can meet the needs of different users for different purposes.

      LGSR-S two-stage Roots blower specifications

      lgsr-s 100 two-stage roots blower
      lgsr-s 150 two-stage roots blower
      lgsr-s 240 two-stage roots blower
      lgsr-s 250 two-stage roots blower
      lgsr-s 300 two-stage roots blower

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        LGSR roots vacuum pump

        LGSR roots vacuum pump

        • caliber:Φ50mm-Φ350mm
        • flow:0.5m³/min-223m³/min
        • pressure range:atmospheric pressure-73.5kpa

        Roots vacuum pump working principle

        • The working principle of Roots vacuum pump is based on the synchronous and counter-rotation of its internal blade-shaped rotor. ‌
        • The Roots vacuum pump is equipped with two blade-shaped rotors that rotate synchronously in opposite directions.
        • There are small gaps between the rotors and between the rotors and the inner wall of the pump casing without contact with each other.
        • This design allows Roots pumps to achieve efficient gas extraction at high speeds. Through the pushing effect of the rotor, the gas is sucked in and moved to the exhaust port, thereby achieving air extraction.
        • Roots pumps usually do not have internal compression function, so the compression ratio is low. For applications with high and medium vacuum degrees, they usually need to be used with a backing pump.
        Roots vacuum pump

        LGSR roots vacuum pump

        Roots vacuum pump structural features

        • The main feature of Roots vacuum pump lies in its unique structure and working principle. Its structure includes two leaf-shaped rotors that rotate synchronously in opposite directions.
        • There are small gaps between the rotors and between the rotors and the inner wall of the pump casing without contact with each other.
        • This design allows Roots pumps to achieve efficient gas extraction at high speeds.
        • Roots pumps have a wide speed range, usually between 500 and 3000 rpm. The specific speed selection depends on the specific application requirements.
        LGSR roots vacuum pump

        Roots vacuum pump application areas

        • Roots vacuum pumps are widely used in petroleum, chemicals, plastics, pesticides and other industrial fields.
        • Due to its characteristics of fast start-up, low power consumption, and low operation and maintenance costs, Roots vacuum pumps have been tested for long-term operation in petroleum, chemical, metallurgy, textile and other industries, and have been vigorously promoted and applied in China.

        Roots vacuum pump specifications

        LGSR 50 Roots vacuum pump
        LGSR 80 Roots vacuum pump
        LGSR 125 Roots vacuum pump

        Lgsr roots vacuum pump manual

        • Things to note when using Roots vacuum pump:
        • 1.Usage environment: Please ensure that the Roots vacuum pump is installed in a dry, ventilated and dust-free environment, avoiding direct sunlight and high temperature.
        • 2.Power supply requirements: Please check whether the power supply meets the requirements of the pump before use, and make sure it is well grounded to prevent electric shock.
        • 3.Operating specifications: During operation, please follow the steps in the operation manual to avoid damage or safety accidents caused by improper operation.
        • Routine maintenance of Roots vacuum pump:
        • 1.Clean the pump body and exhaust pipe regularly to keep the interior clean and free of debris.
        • 2.Regularly check the power cord and grounding conditions to ensure safety and reliability.
        • 3.If any abnormality or failure is found, please stop the machine in time and contact professionals for repair.
        • Roots vacuum pump troubleshooting:
        • 1.Pump body heats up: It may be that the motor is overloaded or the heat dissipation is poor. It is recommended to check the power supply voltage and ventilation conditions.
        • 2.The air pumping rate decreases: It may be due to rotor wear or air leakage in the air pumping pipe. It is recommended to check the rotor wear and repair the air leakage point.
        • 3.Increased noise: It may be that the rotor is unbalanced or the bearings are worn. It is recommended to check the status of the bearings and make necessary replacements.
        • Roots vacuum pump safety warning:
        • 1.Disassembly and repair by non-professionals is prohibited: Disassembly by non-professionals may cause damage to the pump body or safety accidents.
        • 2.It is prohibited to use in flammable and explosive environments: Roots vacuum pumps should be kept away from flammable and explosive items to prevent danger.
        • 3.It is prohibited to touch rotating parts when the pump is running: When the pump is running, rotating parts may cause injury, so please keep a safe distance.
        • Roots vacuum pump maintenance recommendations:
        • 1.It is recommended to conduct an excellent inspection of the Roots vacuum pump every three months to ensure that all components are in good condition.
        • 2.It is recommended to perform professional maintenance on the pump body at least once a year to extend the service life and improve performance.
        • Points to note during the operation of Roots vacuum pump:
        • 1.The Roots vacuum pump must be used in accordance with the technical specifications during operation. Under normal circumstances, the inlet pressure of the Roots vacuum pump is below 1330Pa, and the maximum pressure difference of the pump shall not be higher than its maximum allowable pressure difference.
        • 2.Pay attention to the motor load and the temperature rise of various parts of the pump. Under normal operation, the maximum temperature rise of the pump shall not exceed 40°C, and the maximum temperature shall not exceed 80°C. If a water ring pump is selected as the backing pump, sometimes the temperature rise of the Roots pump may increase due to the relatively large pumping speed ratio of the two pumps, but the maximum temperature of the pump shall not exceed 100°C.
        • 3.There should be no irregular abnormal vibration and abnormal noise during operation.
        • 4.If it is found that the motor is overloaded, the temperature rises too high, the sound is abnormal, the vibration is large, etc. during operation, the machine should be stopped immediately to check the cause and eliminate the fault.

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          LGSR-ROOTS BLOWER

          LGSR-ROOTS BLOWER

          • caliber:Φ50-Φ350mm
          • flow:0.5-226m³/min
          • pressure range:9.8kpa-98kpa
          roots blower

          Roots blower diagram

          Roots blower diagram

          Roots blower features

          • The double-stage three-blade Roots blower has high volumetric efficiency, large air supply, stable operation, reliable use, and relatively stable working characteristics.
          • The impeller and shaft are integral structures and the impeller has no wear. The fan performance remains unchanged and can operate continuously for a long time.
          • Forced gas transmission, the flow rate changes little with pressure, the outlet pressure is determined by the back pressure, and the transported gas is not contaminated by oil.
          • The selection of bearings is relatively reasonable, and the service life of each bearing is uniform. The oil seal of the fan is made of imported rubber material, which is resistant to high temperatures and wear, so the fan has a long service life and high reliability.
          • The fan has a large volume utilization rate, high volumetric efficiency, simple and compact structure, and flexible installation methods. Easy to use and maintain. Due to the adoption of a three-blade rotor structure and a reasonable air inlet and outlet structure in the housing, the fan has small vibration and low noise.
          • Pressure and temperature control provide unit operation protection.
          • The fan oil seal is made of imported fluorine rubber material, which is high temperature resistant, wear-resistant and has a long service life.
          • The complete range of models can meet the needs of different users for different purposes.

          LGSR-ROOTS BLOWER

          Roots blower specifications

          LGSR125
          LGSR100
          LGSR80
          LGSR65
          LGSR50
          LGSR125C
          LGSR150
          LGSR175
          LGSR200B
          LGSR200

          how does a roots blower work

          How does a roots blower work

          • Working principle:
          • Roots blower works with two rotors meshing with each other. When the gear drives the rotor to rotate, relative motion occurs between the two rotors, thereby forming airflow. One of the rotors is called the main rotor and the other is the passive rotor. The gear of the main rotor drives the passive rotor, which rotates simultaneously but in opposite directions. Gas is continuously entered and discharged in the gap between the two rotors, thereby generating pressure or extracting exhaust gas.
          • Structural features:
          • The rotor and casing of Roots blowers are usually made of high-strength alloy materials to ensure their durability and stability. The rotor surface is covered with coating to reduce internal friction and wear. In addition, the Roots blower is equipped with a cooling system to ensure the heat dissipation effect of the equipment during long-term operation.

          how does a roots blower work

          Roots blower diagram

          roots blower diagram

          Roots blower specifications

          LGSR125
          LGSR100
          LGSR80

          Roots blower uses

          • Roots blowers have a very wide range of applications and are mainly used in the following fields:
          • ‌Aquaculture‌: Used to increase oxygen in fish ponds, increase breeding density, and increase production.
          • ‌Sewage treatment‌: Used in the sewage treatment process for aeration, oxygenation, and backwashing to provide dissolved oxygen for aerobic bacteria in the water body and provide power for stirring the water body.
          • ‌Cement Conveying‌: Used to transport cement and other powdery materials in cement production.
          • ‌Power industry‌: used for combustion, pressurization, desulfurization, etc.
          • ‌Other industrial applications‌: Including pneumatic transportation (such as transportation of small particles and powdery materials such as grain, cement, fly ash, etc.), mixing, composting, fermentation, drying air, vacuum suction, etc.
          roots blower

          Roots blower pressure range

          • The normal working pressure range of Roots blower is between 9.8kpa and 98kpa.
          • This range can meet the needs of most industrial applications.
          • However, for some special large-scale equipment or high-demand occasions, the pressure of Roots blower can even reach more than 140kpa.
          • In addition, Roots blowers can also be divided into three types: low pressure, medium pressure and high pressure according to different pressures.
          • Generally, those with a pressure between 9.8kpa and 58.8kpa are called low-pressure Roots blowers, while those with a pressure between 58.8kpa and 98kpa are called high-pressure Roots blowers. When the pressure exceeds 98kpa, it belongs to the high-pressure series.
          roots blower

          Roots blower company

          • Since its establishment in the early 1990s, Longgu Heavy Industry has become a diversified machinery enterprise integrating fan and pneumatic conveying equipment system engineering. Our company has advanced computer-aided design and manufacturing, CNC machining technology, and adopts information technologies such as computer-aided design and CAPPCT to improve product design and manufacturing accuracy and shorten the design and manufacturing cycle.
          • Shandong Longgu Heavy Industry Machinery Co., Ltd. has imported advanced and high-precision machining equipment from many countries, including fully automatic machining centers, CNC boring and milling machines, and dynamic balancing instruments. It has a high-level, large-scale, and modern mechanical processing and manufacturing workshop.
          • The company has completed the implementation and control of its internal quality management system, achieving independent quality control of products from research and development design to finished product delivery. It has established and improved a full process self-control system from design and production to quality, installation, and service, providing sufficient basis and reliable guarantee for the stability and durability of products.
          • We have cooperated with higher education institutions such as Shandong University, Shandong University of Technology, and Southwest University of Technology to strengthen the research and development of key core technologies. We have overcome technical difficulties and developed new products such as diesel engine driven Roots blowers, water-cooled dual tank Roots blowers, and low-noise Roots blowers, filling multiple industry gaps.
          • At present, our company's main products include LGSR three leaf Roots blower, LGSR-V Roots vacuum pump, LGSR-H high-pressure blower series, bipolar series high-pressure, gas pressurized explosion-proof, pneumatic conveying series fans, steam compressors, LGMJ dense series fans, rotary fans, centrifugal fans, etc.
          • Our company's products are widely used in industries such as sewage treatment, pneumatic conveying, vacuum packaging, grain processing, electricity, petrochemicals, cement, mining, and special gas pressurized conveying.
          • We have close cooperative relationships with top domestic enterprises such as Sande Group, COFCO Group, and Shanshui Cement. Our company's sales outlets and after-sales service centers are located throughout the country and exported to countries such as Malaysia, India, Kyrgyzstan, Nigeria, etc.

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            Roots blower for pneumatic conveying

            Roots blower for pneumatic conveying

            • Roots blower is a positive displacement blower. It mainly transports gas through the change in the working chamber volume formed by the rotation of two rotors with an involute or similar shape. This type of blower works similarly to a gear pump, with each rotor functionally equivalent to a two-tooth gear.

            roots blower for pneumatic conveying

            roots blower

            What are roots blowers used for?

            • ‌Roots blowers‌ are widely used in many industries and fields, mainly including:
            • ‌Sewage treatment‌: In the sewage treatment industry, roots style blowers are widely used in aeration, stirring, mixing and other aspects to ensure the smooth progress of the sewage treatment process.
            • ‌Pneumatic conveying system‌: roots style blowers are used to transport feed, lime powder, monosodium glutamate, soybean skin, silica and other powdery materials, as well as grain suction machines or crane suction vacuum pumps in grain transportation to ensure the effectiveness of materials transmission.
            • ‌Aquaculture‌: In aquaculture, roots style blowers use micropore aeration technology to oxygenate water quality and improve breeding efficiency.They are important equipment in the aquaculture industry.
            • ‌Coal chemical industry‌: In the coal chemical industry, Roots blowers are used in sewage treatment and different processes, playing an important role in improving production efficiency and product quality‌.
            • ‌Dust removal industry‌: Roots blowers are also used in the dust removal industry, such as desulfurization, denitrification, dust removal, etc., to ensure the effective treatment of industrial flue gas and waste gas.
            • ‌Grain processing, flour mills, food factories‌: used in transportation, drying, cooling, dust and other links to ensure the smooth progress of the food processing process‌.
            • ‌Paint and Coating Industry‌: Used for ventilation, dust removal and waste gas treatment to ensure the safety and health of the working environment.
            • ‌Mining, quarrying, and mineral processing industries‌: used in emissions, exhaust, gas transportation, drying and other links to ensure environmental control and safety during the development of mineral resources‌.
            • ‌Pharmaceutical Industry‌: In the pharmaceutical industry, Roots blowers are used in pharmaceutical processing, chemical reactions and other aspects, such as laboratory ventilation equipment, to ensure the safety and efficiency of the pharmaceutical production process‌.
            roots blower

            Does a Roots blower compress air?

            • The wind generated by Roots blowers is not typical compressed air. Although Roots blowers increase the pressure of gases, they work differently than typical compressed air equipment such as compressors. Roots blowers primarily push gas into a pipe through a rotating impeller rather than increasing gas pressure through a compression process.

            What is the difference between a Roots blower and a blower?

            • 1.Structural differences
            • The unique structure of the Roots blower is composed of an outer rotor and an inner rotor. The two rotors mesh with each other to produce the effect of gas compression and transportation. This structure has the advantages of small size, low noise, no vibration and no oil pollution. The blower generates airflow through the rotation of the impeller in the casing, and then compresses and transports the airflow through the action of the air guide assembly. The blower has the advantages of compact structure, low energy consumption and long service life.
            • 2.Differences in working principles
            • Roots blower generates gas compression and transportation effects in the casing through the mutual meshing of two rotors. Roots blowers usually rotate at very high speeds, so they require specialized care and maintenance when working. The blower generates airflow through the rotation of the impeller, and then compresses and transports the airflow through the cooperation of the guide components. The working speed of the blower is usually low and the operation is simple, so you need to pay attention to correct operation and maintenance during use.
            roots blower

            Lean and dense phase conveying

            • Dilute phase conveying system
            • The dilute phase conveying system uses compressed gas as kinetic energy to transport materials suspended in the air flow along the pipeline. The materials during the transportation process will form a gas-solid two-phase mixture with the gas.
            • Applicable materials: powdery, granular, liquid and other dry materials, often used for conveying materials with good fluidity.
            • Advantages:
              (1) Since the material has a low packing density and forms a gas-solid two-phase mixture with gas, the gaps between the materials are large, which can effectively avoid pipeline blockage during transportation.
              (2) The material-gas ratio is small, the conveying speed is fast, and it is suitable for short conveying distances.
              (3) The equipment structure is relatively simple, without too many valves, and maintenance is simple.
            • Disadvantages: The conveying efficiency is low and it is easy to cause wear to the material due to too fast flow rate.
            • Dense phase conveying system
            • The dense phase conveying system promotes denser materials to be conveyed to the discharge point at a relatively low conveying speed by creating a pressure difference within the pipeline.
            • Applicable materials: bulk materials with large particles and larger particle sizes, often used for conveying coal, ore, etc.
            • Advantages:
              (1) The dense phase conveying system is suitable for large flow conveying requirements and long conveying distance.
              (2) The material-gas ratio is high, the transportation is stable, and the wear on the materials is low.
              (3) The energy consumption is relatively low, it can effectively reduce the emission of dust pollution, and is more environmentally friendly.
            • Disadvantages: Due to the high density of materials in the system, blockage may occur.

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              What is roots air blower

              What is roots air blower

              • Roots blower is a positive displacement blower. It mainly transports gas through the change in the working chamber volume formed by the rotation of two rotors with an involute or similar shape. This type of blower works similarly to a gear pump, with each rotor functionally equivalent to a two-tooth gear.
              Main features of Roots blower
              • 1.Simple structure and easy manufacturing: The design of the Roots blower is relatively simple and the manufacturing process is relatively easy.
              • 2.Wide scope of application: It is widely used in aquaculture oxygenation, sewage treatment aeration, cement transportation and other fields. It is also suitable for gas transportation and pressurization systems in low-pressure situations, and can even be used as a vacuum pump.
              • 3.The air volume is proportional to the rotational speed: The air volume of the Roots blower is proportional to the rotational speed of the rotor, so the air volume can be controlled by adjusting the rotational speed.
              • 4.Diverse transmission media: it can transport clean air, clean gas, sulfur dioxide and other inert gases, etc.
              • 5.Lower vibration and noise: Compared with the two-bladed rotor, the three-bladed rotor has smaller gas pulsation and vibration, so the noise is also relatively low.
              roots blower

              what is roots air blower

              Roots blower structure and types
              • Roots blowers can be divided into two-blade and three-blade types according to the shape of the rotor.
              • During the operation of the three-blade rotor, the two rotors perform three suction and exhaust operations for each rotation.
              • The gas pulsation is small, the vibration is small, and the noise is low.
              • In addition, Roots blowers can also be divided into single-stage and double-stage series blowers according to the working mode; divided into vertical blowers, horizontal blowers, vertical shaft blowers, dense group blowers according to the structure; divided into labyrinth according to the sealing type Seals, expansion ring seals, packing seals and mechanical seals, etc.
              roots blower

              Root blower working principle

              • The working principle of the Roots blower is to separate the air inlet and exhaust port through the "meshing" of a pair of rotors.
              • The rotors are driven by a pair of synchronous gears to rotate at a constant speed in opposite directions, and the inhaled gas is discharged from the air without internal compression.
              • The suction port moves to the exhaust port, and the moment the gas reaches the exhaust port, it is pressurized and transported due to the return flow of high-pressure gas on the exhaust side. ‌‌
              • Roots blower is a positive displacement blower.
              • Its working principle is based on the relative movement of two blade-shaped rotors in the cylinder to compress and transport gas.
              • This type of blower has a simple structure and is easy to manufacture.
              • It is widely used in aquaculture oxygenation, sewage treatment aeration, cement transportation and other occasions.
              • It is especially suitable for gas transportation and pressurization systems in low-pressure situations, and can also be used as a vacuum pump.
              • There is a certain gap between the rotors of the Roots blower and they do not contact each other.
              • This design allows the impeller to rotate without friction and does not require lubrication. Its operating temperature is usually not greater than 40°C.

              Roots blower specifications

              LGSR125
              LGSR80
              LGSR50

              Roots blower diagram

              roots blower diagram

              Roots blower company

              • Since its establishment in the early 1990s, Longgu Heavy Industry has become a diversified machinery enterprise integrating fan and pneumatic conveying equipment system engineering. Our company has advanced computer-aided design and manufacturing, CNC machining technology, and adopts information technologies such as computer-aided design and CAPPCT to improve product design and manufacturing accuracy and shorten the design and manufacturing cycle.
              • Shandong Longgu Heavy Industry Machinery Co., Ltd. has imported advanced and high-precision machining equipment from many countries, including fully automatic machining centers, CNC boring and milling machines, and dynamic balancing instruments. It has a high-level, large-scale, and modern mechanical processing and manufacturing workshop.
              • The company has completed the implementation and control of its internal quality management system, achieving independent quality control of products from research and development design to finished product delivery. It has established and improved a full process self-control system from design and production to quality, installation, and service, providing sufficient basis and reliable guarantee for the stability and durability of products.
              • We have cooperated with higher education institutions such as Shandong University, Shandong University of Technology, and Southwest University of Technology to strengthen the research and development of key core technologies.
              • We have overcome technical difficulties and developed new products such as diesel engine driven Roots blowers, water-cooled dual tank Roots blowers, and low-noise Roots blowers, filling multiple industry gaps.
              • At present, our company's main products include LGSR three leaf Roots blower, LGSR-V Roots vacuum pump, LGSR-H high-pressure blower series, bipolar series high-pressure, gas pressurized explosion-proof, pneumatic conveying series fans, steam compressors, LGMJ dense series fans, rotary fans, centrifugal fans, etc.
              • Our company's products are widely used in industries such as sewage treatment, pneumatic conveying, vacuum packaging, grain processing, electricity, petrochemicals, cement, mining, and special gas pressurized conveying.
              • We have close cooperative relationships with top domestic enterprises such as Sande Group, COFCO Group, and Shanshui Cement. Our company's sales outlets and after-sales service centers are located throughout the country and exported to countries such as Malaysia, India, Kyrgyzstan, Nigeria, etc.

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                What is a roots blower used for?

                What is a roots blower used for?

                • 1.Used for ventilation: Roots blowers can quickly transport gas from one area to another. Indoor ventilation is relatively common, so that good air quality and a comfortable working environment can be maintained.
                • 2.Used for waste gas emission: In some industrial processes, a large amount of waste gas will be produced, which needs to be discharged, otherwise it will cause environmental pollution. The Roots blower can quickly discharge these waste gases to ensure the safety of the production process.
                • 3.Used for pressurized transportation: In some industrial fields, such as water treatment, paper manufacturing, power generation, etc., compressed air needs to be transported to drive equipment and production processes. Roots blowers can compress gas and transport it to the required area.
                • 4.Use in other fields: Roots blowers can also be used in sewage treatment, dust collection, paint spraying, food processing, equipment and other fields, and their value is relatively wide.

                Roots blower diagram

                roots blower diagram

                Roots blower specifications

                LGSR50
                LGSR65
                LGSR80

                Root blower working principle

                • The working principle of the Roots blower is to separate the air inlet and exhaust port through the "meshing" of a pair of rotors.
                • The rotors are driven by a pair of synchronous gears to rotate at a constant speed in opposite directions, and the inhaled gas is discharged from the air without internal compression.
                • The suction port moves to the exhaust port, and the moment the gas reaches the exhaust port, it is pressurized and transported due to the return flow of high-pressure gas on the exhaust side.
                • Roots blower is a positive displacement blower. Its working principle is based on the relative movement of two blade-shaped rotors in the cylinder to compress and transport gas.
                • This type of blower has a simple structure and is easy to manufacture.
                • It is widely used in aquaculture oxygenation, sewage treatment aeration, cement transportation and other occasions.
                • It is especially suitable for gas transportation and pressurization systems in low-pressure situations, and can also be used as a vacuum pump.
                • There is a certain gap between the rotors of the Roots blower and they do not contact each other.
                • This design allows the impeller to rotate without friction and does not require lubrication. Its operating temperature is usually not greater than 40°C.

                What is a roots blower used for?

                roots blower

                Roots blower pressure range

                • According to different usage requirements, the pressure of the Roots blower can be adjusted between 9.8kpa and 200kpa.Within this pressure range, the Roots blower can work normally and meet various process requirements.Specifically, the pressure range of Roots blowers includes:
                • ‌Low pressure range‌: The pressure is lower than 58.8kpa, including 9.8kpa to 58.8kpa.This type of fan usually uses air cooling, and is mostly designed with a single oil tank.
                • ‌Medium pressure range‌: The pressure is between 58.8kpa and 98kpa.This type of fan requires water cooling, and most of them are designed with double oil tanks.
                • ‌High pressure range‌: When the pressure exceeds 98kpa, especially when it exceeds 140kpa, double-stage pressure boosting technology is required to ensure stable operation of the fan under high pressure.

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                  rotary lobe blower roots

                  Rotary lobe blower roots

                  • Roots blower is a volumetric fan, with impeller end face and front and rear end covers of the fan.
                  • The principle is a rotary compressor that uses two blade-shaped rotors to move relative to each other in the cylinder to compress and transport gas.
                  • This type of blower has a simple structure and is easy to manufacture. It is widely used in aquaculture oxygenation, sewage treatment aeration, cement transportation, and is more suitable for gas transportation and pressurization systems in low-pressure situations. It can also be used as a vacuum pump.
                  roots blower

                  rotary lobe blower roots

                  Roots rotary lobe blower manual

                  • How to use
                  • Usage requirements:
                    (1) The inlet air temperature is not greater than 40°C
                    (2) The content of solid particles in the gas shall not be greater than 100 mg/m2, and the largest particle shall not be greater than half of the assembly gap;
                    (3) The bearing temperature does not exceed 95°C;
                    (4) The lubricating oil temperature does not exceed 65°C;
                    (5) The opening pressure range specified on the sign shall not be exceeded.
                  • Preparations before startup:
                    (1) Check the installation quality of each fastener and positioning pin;
                    (2) Check the installation quality of intake and exhaust pipes and valves;
                    (3) Check whether the base of the unit is fully padded and whether the anchor bolts are tightened;
                    (4) Inject the specified brand of lubricating oil into the gear box to the driving side of the oil mark position and inject the specified grease in sufficient quantity;
                    (5) Open all the blower inlet and exhaust valves, turn the rotor, and listen carefully for any abnormal noises from various parts;
                    (6) For fans with water cooling requirements, the water temperature should not be higher than 25°C.
                  • No-load test operation of the fan:
                    (1) Newly installed or overhauled fans should undergo no-load test operation;
                    (2) No-load operation means putting into operation with the intake and exhaust valves fully open;
                    (3) There is no abnormal smell, smoke, collision or friction sound, and the radial vibration of the bearing part is not greater than 6.3mm/s;
                    (4) Run with no load for about 30 minutes. If the situation is normal, it can be put into operation with load. If abnormal operation is found, stop the machine immediately for inspection. After troubleshooting, it still needs to run with no load.
                  • Continuous operation under normal load:
                    (1) It is required to gradually and slowly increase the voltage and bring the load up to the rated load. It is not allowed to adjust to the rated load at one time;
                    (2) During normal operation of the fan, it is strictly prohibited to completely close the engine and exhaust valves; nor is it allowed to operate overloaded;
                    (3) Due to the characteristics of the fan, it is not allowed to directly backflow the exhaust gas for a long time, so cooling measures must be taken;
                    (4) The blower should not stop suddenly under full load to avoid damage to parts.
                  • Maintenance and overhaul:
                    (1) Check the fastening of each part and whether the positioning pin is loose;
                    (2) Check the machine body frequently for oil leakage;
                    (3) Pay attention to whether the lubrication is normal, pay attention to the amount of lubricating grease, always listen to the operation of the fan to see if there is any noise, and pay attention to whether the unit is operating under specified working conditions;
                    (4) Lubricating oil (grease): The lubricating oil is medium-load industrial gear oil (grade 220, kinematic viscosity 198~242mm2/s40℃, flash point ≥200℃); the grease is butter (synthetic lithium-based grease penetration 220250 , dropping point ≥190℃), after 200 hours of operation, the oil and grease must be changed for the first time, and for the second time after one month of operation. In the future, it should be replaced according to the usage environment and oil (grease) quality. It is recommended to replace it every three months;
                    (5) Check the air inlet gas filter frequently and clean or replace the filter in time;
                    (6) The overload of the blower is sometimes not displayed immediately, so pay attention to the increase trend of the inlet and exhaust pressure, bearing temperature and motor current to judge whether the fan is operating normally;
                    (7) Before disassembling the machine, the dimensions of the machine should be measured, recorded, and marked on the parts to ensure that the original coordination requirements are maintained after assembly;
                    (8) After a new machine or overhaul, the fuel tank should be cleaned and put into operation according to the usage procedures. It is recommended to replace all lubricating grease after 8 hours of operation.
                  roots blower

                  rotary lobe blower roots

                  Roots blower manufacturers

                  • Since its establishment in the early 1990s, Longgu Heavy Industry has become a diversified machinery enterprise integrating fan and pneumatic conveying equipment system engineering.
                  • Our company has advanced computer-aided design and manufacturing, CNC machining technology, and adopts information technologies such as computer-aided design and CAPPCT to improve product design and manufacturing accuracy and shorten the design and manufacturing cycle.
                  • Shandong Longgu Heavy Industry Machinery Co., Ltd. has imported advanced and high-precision machining equipment from many countries, including fully automatic machining centers, CNC boring and milling machines, and dynamic balancing instruments. It has a high-level, large-scale, and modern mechanical processing and manufacturing workshop.
                  • The company has completed the implementation and control of its internal quality management system, achieving independent quality control of products from research and development design to finished product delivery. It has established and improved a full process self-control system from design and production to quality, installation, and service, providing sufficient basis and reliable guarantee for the stability and durability of products.
                  • We have cooperated with higher education institutions such as Shandong University, Shandong University of Technology, and Southwest University of Technology to strengthen the research and development of key core technologies. We have overcome technical difficulties and developed new products such as diesel engine driven Roots blowers, water-cooled dual tank Roots blowers, and low-noise Roots blowers, filling multiple industry gaps.
                  • At present, our company's main products include LGSR three leaf Roots blower, LGSR-V Roots vacuum pump, LGSR-H high-pressure blower series, bipolar series high-pressure, gas pressurized explosion-proof, pneumatic conveying series fans, steam compressors, LGMJ dense series fans, rotary fans, centrifugal fans, etc.
                  • Our company's products are widely used in industries such as sewage treatment, pneumatic conveying, vacuum packaging, grain processing, electricity, petrochemicals, cement, mining, and special gas pressurized conveying.
                  • We have close cooperative relationships with top domestic enterprises such as Sande Group, COFCO Group, and Shanshui Cement. Our company's sales outlets and after-sales service centers are located throughout the country and exported to countries such as Malaysia, India, Kyrgyzstan, Nigeria, etc.
                  roots blower

                  Roots blower uses

                  • ‌Roots blowers‌ are widely used in many industries and fields, mainly including:
                  • ‌Sewage treatment‌: In the sewage treatment industry, roots style blowers are widely used in aeration, stirring, mixing and other aspects to ensure the smooth progress of the sewage treatment process.
                  • ‌Pneumatic conveying system‌: roots style blowers are used to transport feed, lime powder, monosodium glutamate, soybean skin, silica and other powdery materials, as well as grain suction machines or crane suction vacuum pumps in grain transportation to ensure the effectiveness of materials transmission.
                  • ‌Aquaculture‌: In aquaculture, roots style blowers use micropore aeration technology to oxygenate water quality and improve breeding efficiency.They are important equipment in the aquaculture industry.
                  • ‌Coal chemical industry‌: In the coal chemical industry, Roots blowers are used in sewage treatment and different processes, playing an important role in improving production efficiency and product quality‌.
                  • ‌Dust removal industry‌: Roots blowers are also used in the dust removal industry, such as desulfurization, denitrification, dust removal, etc., to ensure the effective treatment of industrial flue gas and waste gas.
                  • ‌Grain processing, flour mills, food factories‌: used in transportation, drying, cooling, dust and other links to ensure the smooth progress of the food processing process‌.
                  • ‌Paint and Coating Industry‌: Used for ventilation, dust removal and waste gas treatment to ensure the safety and health of the working environment.
                  • ‌Mining, quarrying, and mineral processing industries‌: used in emissions, exhaust, gas transportation, drying and other links to ensure environmental control and safety during the development of mineral resources‌.
                  • ‌Pharmaceutical Industry‌: In the pharmaceutical industry, Roots blowers are used in pharmaceutical processing, chemical reactions and other aspects, such as laboratory ventilation equipment, to ensure the safety and efficiency of the pharmaceutical production process‌.

                    Please leave your contact email and requirements so that we can reach you easily

                    If you are interested in our products, please fill in your email address and your requirements. Our sales manager will contact you as soon as possible